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本设备适用于压力容器椭球封头板、球形储罐球片及其他类型的曲面钢板的测量、划线和二次精确切割。实现自主测量，激光划线、视觉实时跟踪、数据自主修正、双枪同时加工的曲面钢板快速、批量、高精度智能化生产。成功应用于中国第三代核电站 ap1000钢制安全壳大型椭球封头板、兰石重装、洛阳中油一建等球形储罐球片板的智能生产。
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多行文本内容元素
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产品优势
技术参数
1、智能工件感知：实现钢板角点识别；无接触式自动感知工件曲率，测量钢板的压制精度，不需要测量样板比对，自动生成数据报表，精度更高。
2、高精准划线：针对钢板存在的压制偏差，测量数据自动生成最优的精加工尺寸，自动进行激光划线，划线精度高。
3、精准切割：根据测量数据精准确认切割位置，通过视觉系统实时跟踪，避免了切割过程中产生热变形带来的误差，切割出来的钢板表面质量高、轮廓尺寸更加精准。
4、超强替换：采用双枪一次性切割x型坡口，最大程度的降低热输入量，减小钢板曲率的变化，实现同类型钢板进行相互替换，实现无序安装。
5、高端自主编程：钢板不需要精准位置放置，实现自动测量，测量数据自主生成报表，无需人工编程，“傻瓜式”操作，更省人工、更便捷。
6、极简布局优化：直线型布局灵活、合理、紧凑，可实现双工位交替工作，生产场地利用率及整体生产效率有效提高。
7、智能高效率生产：设备智能化程度高，可实现一人多机，大量减少人工和劳动强度。
8、关联产品：可配套磁力爬行视觉自动跟踪切割小车实现划线后的曲面板和求片切割。
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| 主机 |
龙门结构，双边驱动 |
| 整机尺寸 |
21000mm×5500mm×3500mm |
| 轨距 |
5500mm |
| 轨道精度 |
0.2mm/1000mm |
| 行程 |
有效切割长度（x轴） |
13000mm |
| 有效切割宽度（y轴） |
3500mm |
| 有效切割高度（z轴） |
2500mm |
| u轴（水平旋转轴）旋转范围 |
360°±45° 无限旋转 |
| v轴（割枪角度轴）偏转范围 |
±45°（与曲面法线夹角） |
| w轴（双割枪自旋轴）偏转范围 |
±90° |
| z1轴有效升降测量范围 |
750mm |
| 测量精度 |
x轴精度 |
±0.5mm（机器移动12000mm的公差） |
| y轴精度 |
±0.5mm（机器移动3500mm的公差） |
| z轴精度 |
±0.2mm（机器移动1900mm的公差） |
| u轴（水平旋转轴）精度 |
±15/ |
| v轴（割枪角度轴）精度 |
±15/ |
| w轴（双割枪自旋轴）精度 |
±15/ |
| z1轴（测量轴）精度 |
±0.5mm |
| 速度 |
x轴最大移动速度 |
6000mm/min |
| y轴最大移动速度 |
6000mm/min |
| z轴最大移动速度 |
3000mm/min |
| uvw轴最大旋转速度 |
30°/s |
| z1轴测量划线最大移动速度 |
2000mm/min |
| 划线要求 |
划线深度 |
≦0.4mm |
| 划线宽度 |
≦0.3mm |
| 弧长对角线的公差（当有4条弧边且球壳板曲率满足精度要求时） |
≦2mm |
| 弧边的长度公差 |
≦1mm |
| 切割厚度 |
16mm~100mm |
| 切割使用气体 |
氧≧0.8mpa.乙炔或丙烷等＞0.05mpa，压力稳定 |
| 电源 |
三相交流380v(±10%)，50hz，30kva |
| 重量（主机，不含底座轨道） |
15000kg |
| 环境温度 |
-10℃~ 40℃ |
| 相对湿度 |
<90%，不结露 |
多行文本内容元素
富文本内容绑定数据后可解析html语言内容
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多行文本内容元素
富文本内容绑定数据后可解析html语言内容
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多行文本内容元素
富文本内容绑定数据后可解析html语言内容
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多行文本内容元素
富文本内容绑定数据后可解析html语言内容
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多行文本内容元素
富文本内容绑定数据后可解析html语言内容
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多行文本内容元素
富文本内容绑定数据后可解析html语言内容
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智能下料中心基于“复合视觉 ai”技术，实现从划线喷码、直口切割下料、废料切断、坡口切割、坡口倒棱、理料配盘到废料处理的所有环节的智能化加工。本产品上游对接mes、erp等系统以及造船平台软件（tribon/am，cadds 5i、aveva、catia）；下游对接agv、零件立体库，促进企业智能工厂、数字化车间的实现。
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